SEARCH
Contact Us

Introduction

A Global Steel Company was having problems with a cold form saw used to cut steel tube. The saw moved axially using a ball screw and was being supported by a simple thrust ball bearing which was failing every 6 weeks. Fialures caused unplanned maintenance and downtime. Analysis of the saw design showed that the ball screw arrangement was subjected to high axial impact loads and that the original design was not robust enough to withstand these loads. An on-site bearing investigation was conducted and key dimensions measured. This allowed NSK to propose the WBK Ball Screw support unit which offers a much higher thrust load capacity.

Key Facts

  • The bearing arrangement was supporting thrust loads as the cutting saw is applied to the steel tube
  • High impact thrust loads were causing early failure of the original bearing arrangements
  • Failure was catastrophic resulting in bearing collapse and seizure
  • NSK engineers provided a full machine design upgrade including CAD drawings of the required housings
  • The NSK recommended bearing arrangement supported significantly higher thrust loads
  • Bearing life was extended from just over 1 month to beyond 12 months
  • Steel tubes
  • WBK Ball Screw Support Bearing

Value Proposals

  • NSK engineers inspected the application and examined the operation conditions
  • On site failure analysis showed that the existing bearing arrangement was not robust enough for the load of the application
  • NSK proposed changing to a ball screw support unit, which consists of NSK super precision ball screw support bearings, contained in a housing complete with heavy duty lip seals
  • NSK also provided a full machine design consultancy with CAD drawings showing the new bearing housing
  • This combination of very high load capacity, ease of assembly and robust sealing resulted in no failures after 12 months of operation

Product Features

  • High Axial Rigidity and Load Capacity
  • Low Friction Torque
  • Axial Play is Adjustable
  • Simple Mounting Arrangement
  • Easy to Handle Bearing Unit
  • Several Housing Options
  • Alternative Bearing Combinations

Cost Saving Breakdown

Before Cost p.a. NSK Solution Cost p.a.
4 hours downtime @ $2,144/h x 9 unexpected breakdowns per year $77,184 No downtime in over 12 months $0
Total Costs $77,184 $0

Reference:SS-E-2041

Consent

NSK uses third-party services that help us to improve our web site and show you more interesting content. In order to use these services, we need your consent. This can be revoked at any time. More information can be found here Link to privacy policy.